Leybold Vacuum Solutions for Plasma Processing: Next-Generation Technologies
Plasma Technologies in Industry: Why Vacuum Matters
Modern plasma processing requires precise control of the vacuum environment to ensure stability and repeatability. Leybold, a global leader in vacuum technology, offers comprehensive solutions for:
✔ Coating deposition (PVD, CVD)
✔ Plasma etching
✔ Surface activation
✔ Cleaning and material modification
"Using Leybold pumps allowed us to extend the service life of plasma-coated tools by 40% due to stable vacuum conditions."
– Technical Director of a cutting tool manufacturer
Key Technological Advantages
Precision Vacuum Control
Working pressure range: 10⁻⁵ – 10⁻² mbar
Stability of ±1%, even during extended processes
Automatic compensation of gas flow fluctuations
Resistance to Aggressive Environments
Special materials for reactive gases (O₂, CF₄, Ar)
Protection against corrosion and coating particles
Energy Efficiency
Frequency-controlled systems reduce energy use by 35%
Heat recovery in hybrid systems
Product Line for Plasma Technologies
DRYVAC Dry Screw Pumps
Oil-free technology for clean processes
Handles abrasive particles in the gas stream
Low noise level (<68 dB)
Hybrid Systems
Combination of mechanical and turbomolecular pumps
Optimal performance-to-energy ratio
Turnkey vacuum stations
Industry Solutions for Tool Treatment:
Application of wear-resistant coatings TiN, TiAlN
Increased service life by 3–5 times
In the Electronics Industry:
Plasma etching of silicon wafers
Conductive layer deposition
In Medical Technology:
Surface modification of implants
Antibacterial coatings
Case: Optimization of the PVD Coating Process
Client: European mold manufacturer
Problem: Unstable coatings due to pressure fluctuations
Solution: DRYVAC-based system
Results:
▼ Coating thickness variation reduced from ±15% to ±3%
▲ Line throughput increased by 22%
▼ Energy consumption reduced by 30%
Leybold Solutions in Latvia – with support from PWMI
As the official distributor of Leybold, PWMI offers:
🔹 Expert consultation – Tailored solutions
🔹 Rental and sales
🔹 24/7 support – Minimizing downtime
Modernize your production today!
📞 +371 251 65 233 | ✉ office@pwmi.lv
