Revolutionizing Vacuum Forming: Leybold’s High-Performance Solutions for Modern Manufacturing
The Critical Role of Vacuum Technology in Forming Processes
Vacuum forming has become indispensable across industries – from food packaging to automotive manufacturing. Leybold’s cutting-edge vacuum systems deliver:
✔ Precision pressure control – Maintains consistent 0.5-0.9 bar vacuum for perfect mold adhesion
✔ Rapid cycle times – Achieve <15 second cycles with DRYVAC screw pumps
✔ Energy efficiency – SOGEVAC SV series uses 30% less power than conventional pumps
✔ Material versatility – Handles everything from thin-gauge PET to 6mm ABS sheets
"In our packaging plant, switching to Leybold reduced energy costs by 40% while increasing output."
– Production Manager, Baltic Plastics Ltd
Leybold’s Vacuum Forming Technology Portfolio
1. Industrial-Grade Vacuum Stations
DRYVAC DV 400-1000 series (400-1,000 m³/h)
Oil-free operation eliminates contamination risk
Integrated frequency converters for demand-based pumping
Best for:
High-volume thermoforming (10,000+ cycles/day)
Thick-gauge automotive parts production
2. Compact Mobile Units
SOGEVAC SVL 300 (300 m³/h)
Plug-and-play installation
ATEX-certified for explosive atmospheres
Perfect for:
Small-batch medical device manufacturing
Prototyping labs
3. Custom Engineered Solutions
Multi-stage systems for extra-deep draw forming
HEPA filtration for cleanroom applications
Remote IoT monitoring via Leybold Connect
Case Study: Transforming Packaging Production
Client: Leading Latvian food container manufacturer
Challenge:
Inconsistent vacuum levels causing 15% scrap rate
Excessive energy consumption
Solution:
Leybold DRYVAC DV 600 with smart pressure regulation
Results:
▼ 52% reduction in energy use
▼ Scrap rate reduced to 2.3%
▲ 28% increase in production speed
Leybold Solutions in Latvia – Supported by PWMI
As the authorized distributor of Leybold, PWMI offers:
🔹 Expert consultation – Custom solutions for your production
🔹 Rental & sales – Access to SOGEVAC, NOVADRY, VARODRY, VACUBE systems
🔹 24/7 support – Minimizing downtime
Upgrade your production today!
📞 +371 251 65 233 | ✉ office@pwmi.lv
